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Baja Forums -:- VW Volkswagen Bug, Baja, Bus, Sandrail and Thing -:- VW Volkswagen & Baja Bug General Discussion -:- CUTING THE BODY (BAJA)
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CUTING THE BODY (BAJA)
Bug, Baja, Thing and Buggies. Most every thing that will not fit any any other area. See list of other Forums for better topic placement...Volkswagen General Discussion
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jamesr6168
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Post Post subject: CUTING THE BODY (BAJA)
Posted: Sun Jan 20, 2008 08:46 AM
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CANT FIND THE POST FOR CUTTING FOR THE ONE PC FRONT,,OR THE ASS END FOR MY 63 ANYONE REMEMBER? THERE WAS A FEW LINKS ALSO,, OR AM I JUST BLIND!! I COULD CUT IT LIKE MY 66 BUT IS THERE A WAY TO KEEP A LITTLE MORE FENDERWELL, MY 66 ,S FRONT TIRES SLING MUD AND DIRT INTO THE INSIDE OF THE DASH AREA,,,,,,,,PICS ??? Wink


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57baja
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Post Post subject: Re: CUTING THE BODY (BAJA)
Posted: Sun Jan 20, 2008 09:04 AM
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I'm with you on that. Most every baja that I've ever seen with a 1 pc. front end has the fender cut completely out. I didn't like the idea of dirt and crap inside mine so I cut mine a bit differently than what everyone else does. I'll send pictures when the sun comes out again tomorrow.

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jamesr6168
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Post Post subject: Re: CUTING THE BODY (BAJA)
Posted: Sun Jan 20, 2008 09:08 AM
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THANKS I,M CUTTING THIS 63 SOON LOOKING FOR SOME IDERS


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jamesr6168
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Post Post subject: Re: CUTING THE BODY (BAJA)
Posted: Sun Jan 20, 2008 09:10 AM
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SAWZALL, JIG SAW, ANGLE GRINDER, CHEWING IT OFF,, THESE ARE MY CHOICES,,,,WHAT WORKS BEST GUYS??? Very Happy DON,T WANT TO SOUND LIKE A DUMB ASS BUT MY 66 WAS ALL READY CUT AND FITTED WITH A ONE PC WHEN I BOUGHT IT JUST WHAT THE 63 RIGHT,,,,,YOU KNOW MEASURE 18 TIMES,,,CUT ONCE Rolling Eyes


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1FASTHOE
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Post Post subject: Re: CUTING THE BODY (BAJA)
Posted: Sun Jan 20, 2008 03:37 PM
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jamesr6168 wrote:
SAWZALL, JIG SAW, ANGLE GRINDER, CHEWING IT OFF,,


everything but chewing it off, you might need yo teeth.
sawall would be my choise... Wink


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BugZyla.com
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Post Post subject: Re: CUTING THE BODY (BAJA)
Posted: Sun Jan 20, 2008 06:21 PM
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Or you could hire this guy. Mr. Green



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57baja
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Post Post subject: Re: CUTING THE BODY (BAJA)
Posted: Mon Jan 21, 2008 03:48 AM
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James...

Here are a couple of pictures of the way I did it years ago. If you cut it just right, the fenderwells will mate up perfectly to the fiberglass and you'll keep the dirt to a minimum. I'm not sure if the 58+ fenderwells are the same as mine, but I would figure they'd be fairly close. The one thing I wish I had done is weld all the holes for the factory fenders shut and grind them down like I did with the chrome body panel moldings. Instead, I filled them with sealer. I guess it's not a big deal and I'll eventually fix it.




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jamesr6168
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Post Post subject: Re: CUTING THE BODY (BAJA)
Posted: Mon Jan 21, 2008 05:31 AM
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I like that idea,,,THANKS,,,Looks like you cut it 1" above the fender bolts,Then right down the middle of the well.


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57baja
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Post Post subject: Re: CUTING THE BODY (BAJA)
Posted: Mon Jan 21, 2008 06:28 AM
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As far as cutting sheet sheet metal goes, I've never been that great at it. For some reason, tin spins, whether they are left cut, right cut, or straight cut never seem to work for me. I've used my Sawzall, and a jigsaw. I've also used a Dremel with a cutting bit. I've used die grinders, too.

Check this out, though:

Bad Dog Tools

A buddy of mine gve me one of these to use today and it was an ABSOLUTE DREAM!

This fits into a regular drill and makes cutting sheet metal very easy. I was cutting 16 gauge steel (pretty thick stuff) to make a wiring cover for under my hood. It worked great. Just put it into my drill and zipped right along my template.

I've got to get one of these soon! No more broken saw blades, and no more bent up sheet metal with snips. No more binding up or jumping off track with a die grinder. I was cutting sheet metal the other day and the sharp piece went right in one side of my finger and right out the other side. No more of that crap. I'm done.

I saw a similar one the other day on the net for about $50.

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jamesr6168
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Post Post subject: Re: CUTING THE BODY (BAJA)
Posted: Mon Jan 21, 2008 06:39 AM
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Smile NOW THATS SWEET!!! I CAN SEE MYSELF USING THAT FOR THE WHOLE BUILD AND THEN SOME!! THANKS FOR THE INFO


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nukeworker
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Post Post subject: Re: CUTING THE BODY (BAJA)
Posted: Mon Jan 21, 2008 08:07 PM
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Hey 57baja,

That's a real nice looking Baja. Got anymore pics posted of it? And if so, where. If not, how about posting some.


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57baja
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Post Post subject: Re: CUTING THE BODY (BAJA)
Posted: Tue Jan 22, 2008 05:40 AM
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Nuke, more pics are posted in the newbie section under the 57baja heading. Thanks for the complement.

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locutisj
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Post Post subject: Re: CUTING THE BODY (BAJA)
Posted: Wed Jan 23, 2008 08:38 PM
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57baja,
You hiding the fuel tank in the back seat?


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1FASTHOE
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Post Post subject: Re: CUTING THE BODY (BAJA)
Posted: Thu Jan 24, 2008 02:53 AM
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57baja wrote:




thats a great idea.....


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Baja_Russ
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Post Post subject: Re: CUTING THE BODY (BAJA)
Posted: Thu Jan 24, 2008 04:01 AM
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Is cutting a 67 pretty much the same?

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