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Baja Forums -:- VW Volkswagen Bug, Baja, Bus, Sandrail and Thing -:- VW Volkswagen & Baja Bug General Discussion -:- rusty floor pan....HELP PLEASE!!!!!!
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rusty floor pan....HELP PLEASE!!!!!!
Bug, Baja, Thing and Buggies. Most every thing that will not fit any any other area. See list of other Forums for better topic placement...Volkswagen General Discussion
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kevin
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Post Post subject: rusty floor pan....HELP PLEASE!!!!!!
Posted: Wed Aug 02, 2006 05:13 AM
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(this was originally pm'd to me by Jordynarz . I have posted it here so we can all help Very Happy )



Ok, I got this baja, it's a project and the floors are rusted BAD. In some spots they are rusted through!! I was wondering what should I do?? Buy new floors??, make new ones?? But I don't know if the whole bottom of the baja is rusted like were the bolts for the floor go in. I need some help please.!!

Jordan.


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Mykul
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Post Post subject: Re: rusty floor pan....HELP PLEASE!!!!!!
Posted: Wed Aug 02, 2006 05:50 AM
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Buy new ones and weld them in.

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kevin
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Post Post subject: Re: rusty floor pan....HELP PLEASE!!!!!!
Posted: Wed Aug 02, 2006 06:05 AM
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take a look at jordynarz's baja: www.cardomain.com/ride/2347977

that red stinger/ muffler/ what have ya just stands out and up....viagra anyone? Twisted Evil






ok man, heres where ya need to look (these guys will treat ya right):

www.chircoestore.com/c...38a0f662d2


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72BajaBen
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Post Post subject: Re: rusty floor pan....HELP PLEASE!!!!!!
Posted: Wed Aug 02, 2006 08:27 AM
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Man i feel this guys pain. my pan is rusted through too. pretty much on both sides. My neighbor can get me sheets of 1/8" aluminum, do you think that it will work for a floor pan. 1/8" is pretty sturdy, i will have to bolt it or rivit it to the frame. that could be an idea to help jordan out too.

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AzBaja
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Post Post subject: Re: rusty floor pan....HELP PLEASE!!!!!!
Posted: Wed Aug 02, 2006 10:29 AM
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Yes I have seen people cut the pans out and bolt in it's place a big section of alluminum, like a gaint skid plate.


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Post Post subject: Re: rusty floor pan....HELP PLEASE!!!!!!
Posted: Wed Aug 02, 2006 02:25 PM
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"oem" (if you will) replacement floor pans are grooved and should have seat mounts in em. makes it a whole lot easier.


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Post Post subject: Re: rusty floor pan....HELP PLEASE!!!!!!
Posted: Wed Aug 02, 2006 05:09 PM
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yea i was going to weld bars across the body attaching them to the rollcage and mount the seats to that.

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1FASTHOE
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Post Post subject: Re: rusty floor pan....HELP PLEASE!!!!!!
Posted: Wed Aug 02, 2006 07:48 PM
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safety should be paramount, than ease of installation.... Wink

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Post Post subject: Re: rusty floor pan....HELP PLEASE!!!!!!
Posted: Wed Aug 02, 2006 07:59 PM
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When you remove the Pan is there a frame that goes around it, or is the frame built in to the pan sheet metal. And do the heater channels on the outside of the Pan come off with the body or is that the frame?

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Post Post subject: Re: rusty floor pan....HELP PLEASE!!!!!!
Posted: Thu Aug 03, 2006 06:34 AM
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The heater channels are part of the body. The whole side comes off. Look in the pictures under projects there is a picture of a pan with the sides cut off.

Sorry I don't know how to link the picture.

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AzBaja
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Post Post subject: Re: rusty floor pan....HELP PLEASE!!!!!!
Posted: Thu Aug 03, 2006 01:24 PM
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Once you add a role cage you weld your seats to the cage not to the floor pan.


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Post Post subject: Re: rusty floor pan....HELP PLEASE!!!!!!
Posted: Fri Aug 04, 2006 04:27 AM
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mykul,,,go to the picture then cut and paste the address into the text. give that a shot....if it is totally nec. to weld or fasten to the body or pan. you MUST install a min. 3"x3" square metal of 1/8 in minimum thickness to distribute the load .If you bolt it to the body or pan, weld the pipe to the square metal and make a duplicate piece to go opposite of the one welded to the pipe, "sandwich" the body or pan between these two pieces, use grade 5 or better due to the tensile strength. See below.....





Are we off the subject yet? Sorry, I ramble alot


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kevin
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Post Post subject: Re: rusty floor pan....HELP PLEASE!!!!!!
Posted: Fri Aug 04, 2006 05:41 AM
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i am mystified.....this was started for jordynarz, but he has not posted in this topic yet...why?????


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Post Post subject: Re: rusty floor pan....HELP PLEASE!!!!!!
Posted: Fri Aug 04, 2006 06:07 AM
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its only been acouple days, some people dont get on the computer everyday like us..... Wink

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Post Post subject: Re: rusty floor pan....HELP PLEASE!!!!!!
Posted: Fri Aug 04, 2006 06:09 AM
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We have no life??? Sad


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